• Vibration monitoring in the process
• Rapid shutdown in case of a crash
• Manual retraction even in swiveled machining plane
• NEW: Torque monitoring
• New: Recommended with Protection Package for CTX TC machines

• Producing high precision oval and und polygon geometries with grinding – tolerance class IT5* 
• Easy parametrized definition of the geometries based on DIN 32711 
• Perfect complement to technology cycle Polygon- / Oval-Turning 

* as extension of the grinding technology cycle

• Programming of the gearing parameters via dialog input
• For spur gear, helical gear and worm gear
• Gear cutters and disk cutters can be used
• Maximized tool life by shifting of the cutter
• Achievable quality ≤ DIN 7

• Superposition of the turning movement by additional X- and Y-traverses
• Applicable for turning and milling

• Process-oriented adjustment of the feed rate n relation to the table loading
• Minimization of machining time with maximization of the component quality
• NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*

*without consideration of feed weight

• By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
• Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function. 

• Integrated clamping force calculator according to VDI 3306 
• Intuitive calculation of the minimum and clamping forces based on the used machining parameters 
• Comprehensive package for internal and external clamping with 3 to 8 jaws for turning, milling and drilling

• Centring tip mounted on the turret
• Centring tip data is saved directly in the tool memory
• For fixed and spring-loaded centring tips

• Prevention of damage due to tool breakage or tool overload
• Sensorless with automated learning of load limits
• For turning, milling and drilling (up to 3 mm diameter)
• NEW: User interface on CELOS SideScreen
• NEW: Powerful algorithm for efficient monitoring after the first workpiece

• Hydraulically operated steady rest to support long and slim components
• Expansion of the possibility of using multi-channel machines
• The cycle allows both approaching to and retraction from the steady rest

• Oscillating movement of the feed axis results in air cutting, which leads to effective chip size reduction 
• For external longitudinal turning of internal and external diameters, facing, drilling and grooving* 
• Integrated safety function checks plausibility of parameter entries

* For inclined surfaces, a step pattern results because the feed can only be oscillated in one axis at a time.

• With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards  the center Of the circle.
• Possible for external and internal machining
• Synchronization and tool path controlled by the cycle
• NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)

• Machining also on machines without Y-axis
• Highly productive without milling the individual surfaces
• Dialog-guided programming thanks to the technology cycle

• Broaching of internal and external splines with dialogue guided programming 
• One-Tooth up to 4-theeth cutting tools with clear tool definition for easy setup. 
• Compensation parameters for tool holder deviation in X-direction

• Free form surfaces by 5-axis interpolation on the main and counter spindle
• Turning and milling with interpolated B-axis
• Programming the 5-axis movements via customer CAD / CAM systems
• An intellegent Look-ahead function for a continuous process

• Residual unbalance-based calculation of the permissible tool speed limit in the HMI 
• Continuous monitoring and automatic registration of all limit value violations during machining 
• Export function of all registered events in tabular form

• NEW: On-Point Threading - Position oriented thread production
• Free definition of contours, pitches and gears possible
• Creation of large transmission threads, which can not be manufactured by simple thread chasing

• Straight and helical external or internal spur gears and splines
• Arrow teeth with tooth offset Turn-mill machines
• Ball-shaped toothing by mathematical transformation of the 6th virtual axis

• Perfect combination of 6-sided complete machining and tailstock function
• Automatically load and unload a tailstock centre into the chuck of the main spindle or counter spindle via the milling spindle and into the mgazine
• Support of long and slender workpieces on the main spindle thanks to the synchronous counter spindle tip

• Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
• Several "sister tools" on one main tool holder

• Easy to operate through three parameters and without additional sensors
• Avoiding vibrations by means adaptation of the speed
• Application for the main spindle and counter spindle, or for milling machines with FD tables with Direct Drive

• Productive complete processing
• Cost-effective gear cutting on standard machine with standard tools
• Flexible for different gear geometries
• Quality inspection in the process

• For shop-floor programming with easier integration in the NC-program. 
• Easy tool definition in for the NC-program due to the integrated tool library 
• Possibility to define the adjusting angle (kappa) for each cutting edge and each operation to achieve the best machining results 

* Simultaneous movement of Kappa must be programmed with CAM

Turning

• Measurement and correction of the position of turning and Pivot axes (C4, C3, B) 
• Sag compensation possible
• Can be used in combination with standard probes from customers (recommended Renishaw, Blum)

Milling

• Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
• All head variations and table axes

• Solutions for a safe process and for the efficient use of important machining steps
• Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
• 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*

• Non-contact measurement with the integrated and protected camera system
• Automatic measurement of the tools
• Support for fine correction of tool dimensions
• 3D visualization of the measured tools
• Detection of tool abrasion

• Vibration sensors in the milling spindle
• Various indicators to display the vibration status
• New machining proposal to reduce vibrations
• With the edit function, the new machining state is easily applied to your program

• Application especially for multi-channel machines for time analysis of the production process and as a basis for the cycle time optimization
• Individual zoom in to view minute details  for cycle time optimization

• Automatic optimization of servo drives parameters for Main- and Sub-Spindle
• Reduction of Setup time
• Optimization of machining result

• Easy handling of non-circular parts
• Intuitive user interface for polygons / oval turning