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Spindle Service

gearMILL

GEAR MILLING ON STANDARD MACHINES WITH STANDARD TOOLS

  • Program creation based on part drawings or gear data
  • Contact pattern individually modifiable
  • Post processor for SIEMENS, HEIDENHAIN and MAPPS
  • Interface for coordinate measuring machine (Klingenberg, Leitz, Zeiss)
  • SPUR GEARS: Straight, helical and herringbone gears, segments
  • BEVEL GEARS: Straight, helical, spiral and hypoid gears, shaft angles not equal to 90°, Klingelnberg Zyklo-Palloid® and Gleason
  • WORM GEAR: Profile ZA, ZN and ZI

GEAR-CUTTING - WE HAVE THE SOLUTION

Check also gearSKIVING and gearBROACHING


Overview

gearMill aritcle 1-3 Picture


Focus machines

NTX 1000 / 
CTX beta TC

NTX 3000 / 
CTX gamma TC

DMU eVo / DMF

DMU/C (monoBLOCK)

DMU/C (duoBLOCK  and Portal)    

Module*    

≥ 3

≥ 3

≥ 3

≥ 3

≥ 3

Quality*    

≥ 7

≥ 7

≥ 5

≥ 5

≥ 5

Diameter**

max. 500 mm

max. 670 mm /
max. 700 mm

max. 800 mm

max. 1000 mm

max. 3,200 mm

* Depending on machine & technology
** Depending on internal or external gear teeth as well as tool dimensions and machine size

Simple creation of the NC program

Simple creation of the NC program by entering the gear parameters. CAM programming, post processors and simulation of the NC program.

In-process measuring

In-process measuring, tactile using a measuring probe and NEW: optically using a laser scanner – accuracy similar to that of a coordinate machine.***

*** Available for DMU/DMC series (monoBLOCK, duoBLOCK, eVo). NTX will be available from summer 2022

Video

DMG MORI gearMILL - Gear machining on universal machining centers

TECHNOLOGY CYCLES

DMQP

Horn

  • Solid carbide tools and interchangeable insert systems
  • Version with optional coolant supply
  • Tools for all module sizes

CUSTOMER VOICES & VIDEOS

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