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Themed image ULTRASONIC 210 P by DMG MORI

ULTRASONIC 210 P

5-axis ULTRASONIC machining in XXL

Max. X-axis stroke
83 in. 2,100 mm
Max. Y-axis stroke
83 in. 2,100 mm
Max. Z-axis stroke
49 in. 1,250 mm
Max. workpiece length
126 in. 3,200 mm
Max. workpiece width
98 in. 2,500 mm
Max. workpiece height
57 in. 1,460 mm
Max. workpiece weight
17,637 lbs. 8,000 kg
Control & software alternatives
SIEMENS

Highlights

ULTRASONIC by DMG MORI

Themed image ULTRASONIC by DMG MORI
Themed image ultrasonic-210-p-highlight picture 1

ULTRASONIC technology integration - reduced process forces for higher productivity

  • Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls

  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator
Themed image

Precision

  • Maximum accuracy through water-cooled feed drive
  • Band filter unit with 980 l as standard
  • Highest long-term accuracy due to cooled linear guideways and active spindle growth control.

Performance

  • High dynamics with feed speed up to 60,000 mm/min
  • Also available in mill- /turn - version
  • Pallet changer for main time parallel setup as standard
  • Biggest spindle range in the market: powerMASTER motor spindle with up to 1,000 Nm and torqueMASTER gear spindle with 1,800 Nm

Efficiency

  • Lower energy consumption through intelligent needs-based power units.
  • Gantry design with vertically moving cross beam with hydraulic weight compensation.
  • Fast innovative wheel type magazine with up to 303 tools with minimized footprint. 

Highest rigidity and dynamics up to 6 m/s²

  • Thermosymetrical construction
  • 3-point support with an inherently stiff machine bed, no foundation required
  • High temperature stability standard with positioning accuracy down to 10 µm
  • Position accuracy down to 8 µm with accuracy pack option
  • Worldwide unique high precision varinat µPrecision with Position accuracy down to 4 µm
ULTRASONIC Machining of Advanced Materials for the Semiconductor Industry

Application Examples

Control & Software

Service & Training

Downloads & Technical Data

Workpiece
Max. workpiece length
126 in. 3,200 mm
Max. workpiece width
98 in. 2,500 mm
Max. workpiece height
57 in. 1,460 mm
Max. workpiece weight
17,637 lbs. 8,000 kg
Work Area
Max. X-axis stroke
83 in. 2,100 mm
Max. Y-axis stroke
83 in. 2,100 mm
Max. Z-axis stroke
49 in. 1,250 mm