ULTRASONIC 210 P by DMG MORI

ULTRASONIC 210 P

5-axis ULTRASONIC machining in XXL

Max. X travels
2,100 mm
Max. Y travels
2,100 mm
Max. Z travels
1,250 mm
Max. table load
8,000 kg
Table diameter
1,700 mm
Control & software alternatives
CELOS/SIEMENS
Highlights

ULTRASONIC

ULTRASONIC by DMG MORI
ultrasonic-210-p-highlight picture 1

ULTRASONIC technology integration - reduced process forces for higher productivity

  • Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls

  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator

Precision

  • Maximum accuracy through water-cooled feed drive
  • Band filter unit with 980 l as standard
  • Highest long-term accuracy due to cooled linear guideways and active spindle growth control.

Performance

  • High dynamics with feed speed up to 60,000 mm/min
  • Also available in mill- /turn - version
  • Pallet changer for main time parallel setup as standard
  • Biggest spindle range in the market: powerMASTER motor spindle with up to 1,000 Nm and torqueMASTER gear spindle with 1,800 Nm

Efficiency

  • Lower energy consumption through intelligent needs-based power units.
  • Gantry design with vertically moving cross beam with hydraulic weight compensation.
  • Fast innovative wheel type magazine with up to 303 tools with minimized footprint. 

Highest rigidity and dynamics up to 6 m/s²

  • Thermosymetrical construction
  • 3-point support with an inherently stiff machine bed, no foundation required
  • High temperature stability standard with positioning accuracy down to 10 µm
  • Position accuracy down to 8 µm with accuracy pack option
  • Worldwide unique high precision varinat µPrecision with Position accuracy down to 4 µm
Application Examples
Control & Software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & Training
Downloads & Technical Data
Work Area
Max. X travels
2,100 mm
Max. Y travels
2,100 mm
Max. Z travels
1,250 mm
Table dimensions
Max. table load
8,000 kg
Table diameter
1,700 mm
Workpiece dimensions
Max. worpiece height
1,250 mm
Spindle
Standard speed
12,000 rpm
Max. speed (Option)
24,000 rpm
Drive power rating (100% DC)
44 kW (AC)
Torque (100% DC)
288 Nm
ULTRASONIC
Frequency
15-55 kHz
Amplitude max.
15 µm
Tool magazine
Capacity (Standard)
60
Max. capacity
183
Rapid traverse
Max. X axis
60 m/min
Max. Y axis
40 m/min
Max. Z axis
40 m/min