ULTRASONIC 210 P by DMG MORI

ULTRASONIC 200 Gantry

5-axis ULTRASONIC machining in XXL

Max. X travels
4,000 mm
Max. Y travels
2,000 mm
Max. Z travels
1,200 mm
Max. table load
20,000 kg
Control & software alternatives
CELOS/SIEMENS
Highlights

ULTRASONIC

ULTRASONIC by DMG MORI
ultrasonic-210-p-highlight picture 1

ULTRASONIC technology integration - reduced process forces for higher productivity

  • Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls

  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator

Flexibility through spindle versions

  • Vertical spindle with 20,000 rpm
  • 45° head and 90° head for 5-axes machining up to 30,000 rpm
  • Ready for new technologies like Ultrasonic, Laser or machining of carbon material

Working area concept

  • Fixed table 2,250 x 2,000 mm with 10,000 kg loading capacity
  • T-slots across the table for easy chip removal
  • Chip conveyors on both sides of the table

Low Gantry Design

  • 50 m/min rapid traverse
  • Best visibility into the working area through missing side walls
  • Maximum utilisation of the working area

5-axes machining

  • 45° head with 90° swivel range and +/- 300° rotating range
  • compactMASTER spindle with 20,000 rpm
  • 90° head with +/- 120° swivel range and +/- 300° rotating range
  • compactMASTER spindel with 20,000 rpm up to 30,000 rpm
Application Examples
Control & Software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & Training
Downloads & Technical Data
Work Area
Max. X travels
4,000 mm
Max. Y travels
2,000 mm
Max. Z travels
1,200 mm
Table dimensions
Max. table load
20,000 kg
Workpiece dimensions
Max. worpiece height
1,100 mm
Spindle
Standard speed
20,000 rpm
Max. speed (Option)
30,000 rpm
Drive power rating (100% DC)
25 kW (AC)
Torque (100% DC)
86 Nm
ULTRASONIC
Frequency
15-55 kHz
Amplitude max.
15 µm
Tool magazine
Capacity (Standard)
30
Max. capacity
120
Rapid traverse
Max. X axis
50 m/min
Max. Y axis
50 m/min
Max. Z axis
50 m/min