Gear Production+ by NMV 5000 DCG
Gear Production+ − 5-axis milling, turning, gear roughing and grinding in asingkle set-up
Max. X-axis stroke
730 mm
Max. Y-axis stroke
760 mm
Max. Z-axis stroke
850 mm
Max. workpiece diameter
800 mm
Max. workpiece height
1,000 mm
Max. workpiece weight
500 kg
Control & software alternatives
MAPPS Fanuc
Highlights
DMG MORI gear machining solution for various types of industrial gears with Module 2 – 6
- External gears: up to Ø400 mm
- Internal gears: Ø120 to Ø430 mm
- Also for groove shapes like splines and keyways
Accuracy
- Example: Module 2.5 (mm) // 84 teeth // Pressure angle 20° // Material S45C High frequency
- Tooth profile & tooth trace error ≥ 4 (ISO)
- Pitch error & tooth groove runout ≥ 4 (ISO)
Gear Grinding Unit
- In-machine stocker: automatic tool change enables roughing and grinding in one set-up
- Tooth alignment function:
- Automatical detection the gear phase during roughing
- Stable grinding allowance and shorter processing time
47% reduced machining time due to process integration
- Internal spur gear: Outer diameter Ø210 mm // inner diameter Ø210 mm
- Face width: 30 mm // 6x tapholes M10
- Module 3
- 55 teeth
- Material FCD400
Application Examples
Control & Software
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
5-axis simultaneous machining
- Free form surfaces by 5-axis interpolation on the main and counter spindle
- Turning and milling with interpolated B-axis
- Programming the 5-axis movements via customer CAD / CAM systems
- An intellegent Look-ahead function for a continuous process
Highlights
Customer Benefits
- High surface quality and transitions in combination with thermal compensation
- Machines calibrated to half tolerance
Left : Cycle activation. / Right : Online help on the controls.
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Left : Input mask for universal cycle pocket milling. / Right : Input mask for tapping cycle
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece diameter
800 mm
Max. workpiece height
1,000 mm
Max. workpiece weight
500 kg
Work Area
Max. X-axis stroke
730 mm
Max. Y-axis stroke
760 mm
Max. Z-axis stroke
850 mm