Runtime Monitor
- Application especially for multi-channel machines for time analysis of the production process and as a basis for the cycle time optimization
- Individual zoom in to view minute details for cycle time optimization
Highlights
Customer Benefits
- Histogram up to three channels
- Provides the basis for cycle time optimization by graphical inputs
- Save / Load the recorded data to compare individual optimized steps
Left : Histogram shows the program runtime of up to three channels directly on the control. / Rights : Recording of primary and auxiliary processing time, program pause and the time waiting for tool changing.
Technical data
Machines
NEF
CTX
CLX TC
CTX TC
CTX TC 4A
NTX*
SPRINT 50 / 65
CTX 4A
Controls
CELOS with SIEMENS*
● available
SPRINT 50
4-axis production turning with 3 Y-axes, B-axis and 3 turrets for up to 36 driven tools for max diameter 65mm
Max. workpiece diameter
140 mm
Max. workpiece length
235 mm
Max. bar capacity diameter
50 mm
Max. X-axis stroke
165 mm
Max. Y-axis stroke
70 mm
Max. Z-axis stroke
235 mm
Control & software alternatives
SIEMENS
Highlights
Automatic turning with both collet and chuck application
- Main and counter spindle with 7,000 rpm, 75 Nm, 16 kW (nominal)
- SIEMENS models are 2 turrets twin concept, 3 turrets and 3 turrets plus B-axis
- FANUC model is 2 turrets
Up to 36 tool stations
- Total of 12 VDI 25 tool stations with Trifix per turret, each can be driven.
- Driven tools spindles up to 8,000 rpm, 10 Nm, 1.5 kW (nominal)
- B axis with torque motor and direct measure system
FANUC and SIEMENS ERGOline Full-HD touchscreen 21,5” with CELOS
- CELOS APPs facilitate the consistent management, documentation and visualization of order, process and machine data
- Up to 10 linear axes, 1 B-axis and 2 C-axes
- Fanuc version with MAPPS V
Highly dynamic drivers in all axes for fast machining and minimal idle time
- 100% production-optimised design
- Free chip fall due to vertical machine bed, no temperature influence
- Thermostable and self rigid machine bed with 3-point-support
- Machining of longer workpieces with two turrets and the patented TWIN design
- Highest accuracy due to water cooled main and counter spindle
SPRINT 65
4-axis production turning with 3 Y-axes, B-axis and 3 turrets for up to 36 driven tools for max diameter 95mm
Max. workpiece diameter
175 mm
Max. workpiece length
420 mm
Max. bar capacity diameter
65 mm
Max. X-axis stroke
165 mm
Max. Y-axis stroke
80 mm
Max. Z-axis stroke
420 mm
Control & software alternatives
SIEMENS
Fanuc
Highlights
Automatic turning with both collet and chuck application
- Main spindle with 5,000 rpm, 150 Nm, 22 kW (nominal)
- Counter spindle with 5,000 rpm, 86 Nm, 18 kW (nominal)
- SIEMENS models are 2 turrets twin concept, 3 turrets and 3 turrets plus B-axis
- FANUC model is 3 turrets
Up to 36 tool stations
- Total of 12 VDI 30 tool stations with Trifix per turret, each can be driven.
- Driven tools spindles up to 12,000 rpm, 12 Nm, 6.5 kW (nominal)
- B axis with torque motor and direct measure system
FANUC and SIEMENS ERGOline Full-HD touchscreen 21,5” with CELOS
- CELOS APPs facilitate the consistent management, documentation and visualization of order, process and machine data
- Up to 10 linear axes, 1 B-axis and 2 C-axes
- Fanuc version with MAPPS V
Highly dynamic drivers in all axes for fast machining and minimal idle time
- 100% production-optimised design
- Free chip fall due to vertical machine bed, no temperature influence
- Thermostable and self rigid machine bed with 3-point-support
- Machining of longer workpieces with two turrets and the patented TWIN design
- Highest accuracy due to water cooled main and counter spindle
CTX beta 800 4A
Compact high productive turning centre with TWIN-concept for 4 axes complete machining
Max. workpiece diameter
340 mm
Max. workpiece length
735 mm
Max. bar capacity diameter
102 mm
Max. X-axis stroke
300 mm
Max. Y-axis stroke
120 mm
Max. Z-axis stroke
800 mm
Control & software alternatives
SIEMENS
Highlights
CTX beta 800 4A machining | EN
4-axis production turning with 2 turrets and counter spindle as standard
- Two 12-fold VDI 40 star turrets with 4,000 rpm, 11.3 kW and 28 Nm
- Optional Direct Drive turret with 10,000 rpm and TRIFIX precision quick-change system for highest accuracy
- Main and counter spindle with 5,000 rpm, 48 kW and 360 Nm.
Patented TWIN concept for parallel processing with 2 tool carriers
- Optimal work space utilization by working space concept with two turrets and cross stroke* of the counter-spindle tailstock combination *
- Y-axis on both turrets (up ± 60 mm, down * ± 40 mm) for the complete machining of bars, shafts and chuck parts
- Rotating diameter up to 340 mm at 800 mm turning length
Accuracy
Highest durability due to glass scales in both X-axes
- Maximum thermal stability due to water-cooled spindle motors
CTX beta 1250 4A
Compact high productive turning centre with TWIN-concept for 4 axes complete machining
Max. workpiece diameter
340 mm
Max. workpiece length
1,135 mm
Max. bar capacity diameter
102 mm
Max. X-axis stroke
300 mm
Max. Y-axis stroke
120 mm
Max. Z-axis stroke
1,170 mm
Control & software alternatives
SIEMENS
Highlights
4-axis production turning with 2 turrets and counter spindle as standard
- Two 12-fold VDI 40 star turrets with 4,000 rpm, 11.3 kW and 28 Nm
- Optional Direct Drive turret with 10,000 rpm and TRIFIX precision quick-change system for highest accuracy
- Main and counter spindle with 5,000 rpm, 48 kW and 360 Nm.
Patented TWIN concept for parallel processing with 2 tool carriers
- Optimal work space utilization by working space concept with two turrets and cross stroke* of the counter-spindle tailstock combination *
- Y-axis on both turrets (up ± 60 mm, down * ± 40 mm) for the complete machining of bars, shafts and chuck parts
- Rotating diameter up to 340 mm at 1200 mm turning length
Accuracy
Highest durability due to glass scales in both X-axes
- Maximum thermal stability due to water-cooled spindle motors
NLX 2500 2nd Generation
Rebirth of DMG MORI’s bestseller – completely modernized
Max. workpiece diameter
366 mm
Max. workpiece length
708 mm
Max. bar capacity diameter
105 mm
Max. X-axis stroke
260 mm
Max. Y-axis stroke
120 mm
Max. Z-axis stroke
795 mm
Control & software alternatives
SIEMENS
MAPPS
Highlights
6-sided complete machining of workpieces up to Ø 366 x 708 mm with +/- 60 mm Y-axis
- MASTER spindles with a 36-month warranty and unlimited spindle hours
- Left spindle: 10" with 5,000 rpm and 843 Nm, or 12" with 3,000 rpm and 1,273 Nm optional
- Right spindle (optional): from 6" with 7,000 rpm and 95 Nm up to 10" with 5,000 rpm and max. 577 Nm
- Unparalleled heavy cutting performance on the left and right spindle thanks to box guideways in X-, Y- and Z-axis
+/- 60 mm, well positioned Y-axis for machining complex workpieces as standard
- BMT 60 & BMT 40 turret up to 12,000 rpm or 100 Nm and up to 20 tool stations (VDI = 12 stations)
- High-Speed up to 12,000 rpm and 86 Nm
- High-Torque up to 6,000 rpm and 100 Nm
GREENMODE for reduced energy consumption
- Less energy, less lubrication oil and less compressed air consumption
- Machine with 400 V for high energy efficiency
- Environment-friendly coolant and mist solutions for extended coolant life and resource saving
Perfect fit for automation and series production
- Plug & Play automation interface and wide range of automation solutions, also retrofitable
- Stainless steel and ceramic coated covers for perfect chip flow
- Perfect coolant & chip management with zero-sludgeCOOLANT tank & easy to maintain zeroFOG
- Extended coolant life thanks to 900l zero-sludgeCOOLANT pro with integrated sludge and oil collection system
- Universal selfcleaning chip conveyor system for reduced maintenance
