Keyway Broaching
- Structured input parameters for the groove geometry, the tool and the machining strategy
- Inner and outer grooves in any position and number freely adjustable
- Easy compensation of tool displacement + Calculation of residual strokes based on selected machining strategy
Highlights
Customer Benefits
- High flexibility in the production of any groove geometries with standard tools on standard machines
- Reliable alternative when pushing with driven tools is no longer an economical or technological solution
- Advantages of rigid machine guidance for better groove quality
Left: Input mask for inside and outside grooves according to DIN with standard tools. / Right: Input parameters of the process strategy: Compensation of tool displacement
Technical data
Machines
CTX
CLX TC
CTX TC
Controls
CELOS with SIEMENS
● available
CLX 350
The new benchmark in universal turning – with direct measuring system (X or X/Y) and IoTconnector in standard
Max. workpiece diameter
320 mm
Max. workpiece length
530 mm
Max. bar capacity diameter
65 mm
Max. X-axis stroke
185 mm
Max. Y-axis stroke
80 mm
Max. Z-axis stroke
540 mm
Control & software alternatives
SIEMENS
Fanuc
Highlights
Complete machining of complex parts thanks to sub spindle and Y-axis
- Highly dynamic spindle drive 16,5 kW (40% DC) and 168 Nm (40% DC) with max. speed up to 5.000 rpm
- sub spindle as integrated motor spindle ISM 36 with power 16,2 kW (40% DC), 62 Nm (40% DC) and max. speed up to 5.000 rpm with the possibility for rear-face machining.
- Y axis with travel range ± 40 mm for superior milling operations, i.e. for complete lateral surface machining
More efficiency for machining with a bar feeder
- ø65 mm bar capacity in standard
- Optional part catcher for parts up to ø65 x 200 mm and weight 3 kg
- Automation interface according to DMG MORI standard compatible with most bar feeders (option)
Compact design with large working area for the machining of customized parts
- Machining of parts with diameter up to ø320 mm
- Travel in Z axis 540 mm
- Small foot print 5,0 m2
Direct measuring system in standard
NEW: IoTconnector for digitized and connected production processes
- DMG MORI NETservice and MESSENGER preinstalled
- Specially preconfigured for your machine prior to delivery
- Integrated firewall with automatic updates guarantees maximum protection
3D controls with the unique 19" SLIMline multi-touch control panel and SIEMENS or 19" SLIMline touch control panel and FANUC.
- Create your own individual solution!
- 19" DMG MORI SLIMline multi-touch control panel and SIEMENS for intuitive use and easy operation
- 19" DMG MORI SLIMline touch control panel and FANUC for 3D simulation with easy contour verification
- DMG MORI SMARTkey: Personalized with 8 GB additional storage
CLX 450
The new benchmark in universal turning – with direct measuring system (X or X/Y) and IoTconnector in standard
Max. workpiece diameter
400 mm
Max. workpiece length
800 mm
Max. bar capacity diameter
80 mm
Max. X-axis stroke
276 mm
Max. Y-axis stroke
120 mm
Max. Z-axis stroke
755 mm
Control & software alternatives
SIEMENS
Fanuc
Highlights
Complete machining of complex parts thanks to Y-axis
- Highly dynamic spindle drive 25,5 kW (40% DC) and 426 Nm (40% DC) with max. speed up to 4.000 rpm
- 6-sided complete machining due to counter spindle with integrated spindle motor, speed up to 5,000 rpm / 14 kW (40% DC) / 192 Nm (40% DC)
- Y axis with travel range ± 60 mm for superior milling operations, i.e. for complete lateral surface machining
More efficiency for machining with a bar feeder
- Bar capacity ø80 mm in standard!
- Optional part catcher for parts up to ø80 x 200 mm and weight 4 kg
- Automation interface according to DMG MORI standard compatible with most bar feeders (option)
Compact design with large working area for the machining of customized parts
- Machining of parts with diameter up to ø400 mm
- Travel in Z axis 830 mm
- Small foot print 6,7 m2
Direct measuring system in standard
NEW: IoTconnector for digitized and connected production processes
- DMG MORI NETservice and MESSENGER preinstalled
- Specially preconfigured for your machine prior to delivery
- Integrated firewall with automatic updates guarantees maximum protection
3D controls with the unique 19" SLIMline multi-touch control panel and SIEMENS or 19" SLIMline touch control panel and FANUC.
- Create your own individual solution!
- 19" DMG MORI SLIMline multi-touch control panel and SIEMENS for intuitive use and easy operation
- 19" DMG MORI SLIMline touch control panel and FANUC for 3D simulation with easy contour verification
- DMG MORI SMARTkey: Personalized with 8 GB additional storage
CTX 350 4A
High productive universal turning machine with two turrets and up to 28 tool positions
Max. workpiece diameter
200 mm
Max. workpiece length
470 mm
Max. bar capacity diameter
65 mm
Max. X-axis stroke
185 mm
Max. Y-axis stroke
100 mm
Max. Z-axis stroke
495 mm
Control & software alternatives
SIEMENS
Fanuc
Highlights
Highest accuracy and high rigid machine design
- Holistic cooling concept and direct scales by Magnescale in X1,X2, Y1 and Z (optional)
- High positioning accuracy within 6 µm // 12 arcseconds
6-sided complete machining of workpieces up to Ø 200 x 100 mm and +/- 50 mm Y-axis on 8.1 m²
- Left spindle: ISM 65 with 5,500 rpm and 171 Nm
- Right spindle: ISM 50 Plus with 6,000 rpm and max. 93 Nm
- Bar machining up to Ø 65 mm
Highest milling performance
- Both turrets can work on both spindles individually or simultaneously, 100 mm Y-axis on the upper turret
- Upper turret and lower turret up to 12,000 rpm or 17 Nm // 12 tool stations // VDI 30
- Upper turret up to 16 tool stations VDI30
GREENMODE for up to -10% reduced energy consumption
- Energy monitoring and advanced DMG MORI Autoshutdown
- Synchron spindle drives and class IE3 motors
- Hydraulic and coolant with inverter technology
- Minimized compressed air consumption
- Low friction linear guides with grease lubrication
NLX 2500 2nd Generation
Rebirth of DMG MORI’s bestseller – completely modernized
Max. workpiece diameter
366 mm
Max. workpiece length
708 mm
Max. bar capacity diameter
105 mm
Max. X-axis stroke
260 mm
Max. Y-axis stroke
120 mm
Max. Z-axis stroke
795 mm
Control & software alternatives
SIEMENS
MAPPS
Highlights
6-sided complete machining of workpieces up to Ø 366 x 708 mm with +/- 60 mm Y-axis
- MASTER spindles with a 36-month warranty and unlimited spindle hours
- Left spindle: 10" with 5,000 rpm and 843 Nm, or 12" with 3,000 rpm and 1,273 Nm optional
- Right spindle (optional): from 6" with 7,000 rpm and 95 Nm up to 10" with 5,000 rpm and max. 577 Nm
- Unparalleled heavy cutting performance on the left and right spindle thanks to box guideways in X-, Y- and Z-axis
+/- 60 mm, well positioned Y-axis for machining complex workpieces as standard
- BMT 60 & BMT 40 turret up to 12,000 rpm or 100 Nm and up to 20 tool stations (VDI = 12 stations)
- High-Speed up to 12,000 rpm and 86 Nm
- High-Torque up to 6,000 rpm and 100 Nm
GREENMODE for reduced energy consumption
- Less energy, less lubrication oil and less compressed air consumption
- Machine with 400 V for high energy efficiency
- Environment-friendly coolant and mist solutions for extended coolant life and resource saving
Perfect fit for automation and series production
- Plug & Play automation interface and wide range of automation solutions, also retrofitable
- Stainless steel and ceramic coated covers for perfect chip flow
- Perfect coolant & chip management with zero-sludgeCOOLANT tank & easy to maintain zeroFOG
- Extended coolant life thanks to 900l zero-sludgeCOOLANT pro with integrated sludge and oil collection system
- Universal selfcleaning chip conveyor system for reduced maintenance
