5-Axis Machining with up to 20,000 rpm

• speedMASTER 15,000 rpm with 21kW and 111Nm in basic version 
• speedMASTER 15,000 rpm with 46kW and 200Nm optionally available
• speedMASTER 20,000 rpm with 35kW and 130Nm optionally available

Swivel Rotary Table for 5-Axes Simultaneous Machining

• Table load up to 300 kg
• Swivel area of the B-axis -35°/+ 110°  for highest flexibility
• Cooled table bearings for highest precision

Tool magazine with 30 pockets in basic version

• Loading of tools from the front even during machining
• Excellent visibility and accessibility
• 60 or 120 pockets optionally available

HSC machining with surface qualities of up to Ra < 0.1 µm with best contour and fitting accuracy

• Powerful, watercooled spindle variants from 42,000 1/min bis 60,000 1/min.
• Available with HSK-E32 / HSK-E40 tool holder, with active cooling

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

• Compact footprint of only 3.5 m2 and Gantry-design (Y-portal) for optimized chip-fall
• Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
•  Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm and 100 kg (3-axis)

Highest dynamic with >2g acceleration and absolute longterm stability

• Linear drives in X / Y / Z with > 2 g acceleration
• 50% stronger drives in the A-axis
• Stable, FEM-optimised, vibration-damping mineral composite column

ULTRASONIC 3^rd Generation - Optimal process control through intelligent controls

• Constant amplitude in the process to ensure reproducibility
• Automatic detection of the working frequency, significantly improved hardware for signal acquisition
• Frequency tracking and simultaneous power control in real time for optimal process stability
• Ensuring the ULTRASONIC advantages even with non-optimal tools
• Fully compatible with 2^nd generation ULTRASONIC actuator

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

• Compact footprint of only 3.5 m² and Gantry-design (Y-portal) for optimized chip-fall
• Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
• Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm und 100 kg (3-axis)

All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine

• Powerful, water-cooled spindle variants up to 60,000 rpm. with HSK-E32 / HSK-E40 tool holder
• HSC- with max. 60.000 1/min.  As well as ULTRASONIC-machining with max. 42.000 1/min
• Rotary table with max. 1,500 rpm: Outer and inner cylindrical grinding of Advanced Materials for optimal surface qualities and rotation symmetries

Highest dynamic with >2g acceleration and absolute longterm stability

• Linear drives in X / Y / Z with > 2 g acceleration
• 50% stronger drives in the A-axis
• Stable, FEM-optimised, vibration-damping mineral composite column

Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 10 kg handling weight)

• Compact footprint with only 6 m²
• Flexible integration of all available clamping systems
• Customer specific expansion modules available on request

ULTRASONIC technology integration - reduced process forces for higher productivity

• Technology integration via HSK-A63 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
• Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
• Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3^rd Generation - Optimal process control through intelligent controls

• Constant amplitude in the process to ensure reproducibility
• Automatic detection of the working frequency, significantly improved hardware for signal acquisition
• Frequency tracking and simultaneous power control in real time for optimal process stability
• Ensuring the ULTRASONIC advantages even with non-optimal tools
• Fully compatible with 2^nd generation ULTRASONIC actuator

The right machine configuration for every requirement, from 3-axis to 5-axis simultaneously

• Attractive 3-axis entry-level machine for ULTRASONIC machining - rigid table with 630 mm x 500 mm clamping surface and a maximum workpiece weight of 300 kg
• Direct-Drive C-axis up to 300 rpm, with 4-channel rotary feedthrough for vacuum - the perfect machine for processing rings made of ceramic and quartz glass
• Adaptive auxiliary spindle ULTRASONIC microDRILL with up to 32,000 rpm for small bores from Ø 0.1 mm with maximum process reliability

5-axis laser precision machine for complex prototypes as well as special processing
made of carbide, powder-metal steels, ceramics and other advanced materials.

• Linear drives with acceleration > 1 g
• Highly dynamic torque motors in both rotary axes (B- and C-axis)
• Compact machine design with only 4 m² footprint

Best machine features for high-end machining

• Tunable laser source with variable pulse length and burst modes
• High positioning accuracy of ≤ 8 μm
• CCD camera and 3D measuring probe for fast setup

3D laser ablation for the production of miniature molds, extrusion dies, inscriptions and engravings

• Contact-free machining without need of electrodes and without tool wear
• Highest repeatability and reproducability
• Machining of standard materials up to Advanced materials like glass, ceramics and tungsten carbide
• Surface qualities up to Ra < 0,1 µm in carbide tools

NEW: High Speed Mode 3.0 – 210 % faster speed and 56 % lower cost per part compared to EDM!

• Laser finishing of diamond tools with up to 3.0 mm/min
• Individual edge preparation: < 1 µm sharp edge
• 3, 6, 9, 12, 15 µm defined edge roundness as well as egative chamfers
• Longer tool life up to factor 2,5 due to laser machining

Established software features - the easiest switch from eroding to laser processing!

• Industry standard (GTR) as a programming solution allows the import of existing EDM projects
• Minimal training required when switching from eroding to lasers
• EndMill software - programming of rotary tools
• TurningTools software - programming of fixed tools
• ChipBreaker Software - programming of chip breakers and negative chamfers

5-axis laser precision machine for processing diamond tools up to Ø 355 mm and 420 mm in length

• Linear drives with acceleration > 1 g
• Highly dynamic torque motors in both rotary axes (B- and C-axis)
• Compact machine design with only 4 m² footprint

State-of-the-art CNC-control

• Siemens 840D solutionline with Operate 4.7 on CELOS from DMG MORI for simple operation and complete integration into the company organisation
• LASERSOFT software packages for machining shank and HSK tools, ISO and special cutting inserts, chip breakers

PH50 -The most compact and cost effective pallet automation of DMG MORI

• Small footprint - only 2.7 m²  (1.6 × 1.7 m)
• Operation directly on the machine control
• Up to 6  HSK-63 tools ø 355 mm / l = 370 mm,  11 tools ø 200 mm / l = 440 mmor up to 21 tools ø 90 mm / l = 440 mm, also Schunk and Erowa pallets possible

NEW: High Speed Mode 3.0 – 210 % faster speed
and 56 % lower cost per part compared to EDM!

• Laser finishing of diamond tools with up to 3.0 mm/min
• Individual edge preparation: < 1 µm sharp edge
• 3, 6, 9, 12, 15 µm defined edge roundness as well as egative chamfersLonger tool life up to factor 2,5 due to laser machining
• 5-axis separation of cutting inserts out of blanks up to 10x faster than conventional wire EDM (machine version PreCut).

Established software features - the easiest switch from eroding to laser processing!

• Industry standard (GTR) as a programming solution allows the import of existing EDM projects
• Minimal training required when switching from eroding to lasers
• EndMill software - programming of rotary tools
• TurningTools software - programming of fixed tools
• ChipBreaker Software - programming of chip breakers and negative chamfers

Highly dynamic 5-axis precision machine in the portal design with 5 µm positioning accuracy, compact with a 3.5 m² footprint

• Highly dynamic through linear drives in the X-, Y-, Z-axis with > 2 g
• Integrated swivel rotary table (4th / 5th axis come standard) with torque technology, –10° / +130°
• Precision cooling in all axis

State-of-the-art CNC-control

• Siemens 840D solutionline with Operate 4.7 on CELOS from DMG MORI for simple operation and complete integration into the company organisation
• LASERSOFT software packages for machining shank and HSK tools, ISO and special cutting inserts, chip breakers

Automation solution with integrated linear magazine PH 10 | 100

• Compact and integrated design with a 6 m² footprint
• Handling of cutting discs, shaft tools and tools with HSK-holder (combination of different tool types possible)
• Up to 12 tools ø 200 mm / l = 260 mm or up to 54 tools ø 85 mm / l = 140 mm

Laser precision machine for all demanding 5-axis drilling applications up to Ø 300 mm x 350 mm part size

• Linear drives in X / Y with acceleration > 1 g as well as highly dynamic torque motors in both rotary axes (B- and C-axis)
• Clear structured working area with best accessability to the workpiece
• Compact machine design with only 4 m² footprint

Best machine features for High-End-Machining

• High positioning accuracy of ≤ 8 μm
• CCD camera and 3D measuring probe for fast setup
• High precision QCW-fibre laser (up to 23 kW)

PowerDrill and PowerShape machine versions available

• Laser drilling using PowerDrill and creating shaped holes with conical exit fans using PowerShape machine version.
• Complete series with Siemens 840D solutionline and dedicated software features for laser machining  (LASERSOFT PowerDrill / PowerShape)
• Holistic process chain with drilling and fan shaping by using both machine versions, LASERTEC PowerDrill and PowerShape and gaining the benetifs of data transfer and repeatability.

Compact production machine for application in medical technologies, in the field of Job Shop, Aerospace and other challenging industries

• 10,000 rpm inline spindle with up to 78 Nm; 24,000 rpm inline spindle with up to 48 Nm optional available
• Up to 2 g acceleration for quick chip-to-chip-time of only 1.5 seconds 
• Machining of complex parts based on optional 5-axis simultaneous ability

Highest precision and dynamics in the field of production

• Comprehensive cooling measures and direct absolute path measuring system in basic machine
• Highest rigidity and milling performance with rapid traverses of 60 m/min in all axes
• High-precision manufactured machine components ensure the highest accuracy

Productive machine design with perfect possibility of automation connectivity

• DMG MORI Stealth Design with inner doors to avoid chips falling outside of the machine
• Highest flexibility regarding the integration of automation from right side, left side and from the front of the machine
• Smallest space requirements of automation solutions, e.g. DMP 70 with WH 3 Cell needs only 8.8 m²