DMG MORI Whitepaper and Workpieces

Workpiece Quartz Glass Ring

The production of high-performance chips is one of the most demanding manufacturing processes in the world. The range of components used in production is characterized by the highest levels of precision and extremely wear-resistant materials. One example of this are quartz glass rings, which are installed in the process chambers of etching systems.

Find out how these high-precision components made of hard-brittle quartz glass can be manufactured efficiently and to the highest quality.

Workpiece ASML

As the power density of chips increases, so do the demands on their production.

Find out how DMG MORI and ASML have used a quality component in a joint reference project, the Knowledge Sharing Center (KSC), to show how the machining of such components can be sustainably improved.

Workpiece Spindle Drawbar

Depending on the application, machine tools are available with a wide variety of spindles. What these spindles have in common is their centerpiece. It is exposed to a large, permanent load, which requires a very resistant coating. Conventional manufacturing processes require an additional external processing step at this point. DMG MORI is taking a more efficient approach here with additive manufacturing.

Workpiece Microtool

With the increasing miniaturization of products, for example in electronics or medical technology, micromachining is becoming more and more important.

Read how DMG MORI is setting new standards in terms of precision and efficiency with the LASERTEC 50 PrecisionTool Femto.

Workpiece Bone Plate

Bone plates are among the most important implants in the treatment of fractures. Complex geometries and difficult-to-machine materials such as titanium alloys determine the production of these bone plates, as do the high quality requirements and medical technology specifications. With its broad portfolio of integrated manufacturing solutions, DMG MORI designs machining strategies that optimize the production of bone plates. Find out how 5-axis simultaneous machining, integrated processes and flexible automation ensure that the high-quality components can be produced economically even in a highly competitive market.

Workpiece Glenoid Plate

Fractures in the shoulder joint area are among the most complicated cases in surgical operating theaters. One example of this is the fracture of the glenoid, the outer socket of the shoulder blade. Glenoid base plates are essential implants in this step.

Find out more about the complex processing, coating and post-processing of these glenoid base plates.

Workpiece Aerospace

Due to their high rotational speed and temperature, turbine disks are the most stressed components in an aircraft engine. Since failure of their mechanical properties can have serious consequences for flight operations, turbine disks are classified as safety-critical components. Production, from the blank to the ready-to-install component, is carried out to very high quality standards and is fully documented.

Workpiece Robo2Go Head

With the ongoing automation of manufacturing processes, industrial robots are becoming increasingly important. In many automation solutions, they are the linchpin for the individual handling of workpieces.

Learn from the example of a robot head for the Robo2Go, how this sophisticated component can be manufactured highly efficiently using a combination of additive and subtractive processes and automated handling.

Whitepaper Grinding

The machining industry hardly knows any limits anymore - the differences between machining technologies are becoming increasingly blurred. Whether milling or grinding is the better choice is now less a question of feasibility and more a question of cost-effectiveness.

Find out more about vertical and horizontal grinding machines, the grinding process and abrasives as well as various grinding technologies and their differences.

Workpiece Impeller

Impellers control the flow of liquid or gaseous media in numerous technical applications. The spectrum ranges from small applications in cooling systems and turbochargers to large pumps in oil production or ventilation systems in buildings.

Find out how even such challenging components can be manufactured efficiently and competitively.

Needle Holder

Needle holders are part of the basic equipment of surgical instruments in most operating rooms. Depending on the medical discipline, they sometimes fulfill very specific tasks, so that they are available in countless variants. The wide range of functions and ergonomic requirements for safe handling place just as high demands on production as the enormous quality requirements and regulatory specifications in medical technology.

Find out how DMG MORI demonstrates the potential in terms of productivity and precision by means of holistic, automated production of complex needle holders.

Spiral Bevel Gear

Gear wheels are fundamental machine elements in many industries. Due to their complexity and increasing demands on precision, their manufacture is one of the most challenging tasks in metalworking. In the past, gear cutting was usually carried out on dedicated machines with special tools, but today 5-axis simultaneous machining centers are increasingly taking over the machining of gears.

With the integration of turning, milling and grinding in one work area, DMG MORI designs holistic manufacturing solutions for flexible gearing. Use the example of the spiral bevel gear to find out how much the entire production process can be rationalized.

Machining Transformation (MX)

Machining Transformation (MX) took the stage in the manufacturing world at EMO 2023 in Hanover and established itself as DMG MORI's central guiding principle for the entire industry.

Find out more about how the four pillars of Machining Transformation – Process Integration, Automation, Digital Transformation (DX) and Green Transformation (GX) – work together to redefine CNC manufacturing.

Process Integration

The integration of processes is more than just an ongoing trend in machine tool manufacturing. It plays a key role in enabling companies to manufacture their products more economically and sustainably.

Find out more about how you can use process integration as one of the key building blocks on the road to the future of manufacturing. 

What automation, digitization and process integration can do in machining

The whitepaper shows how customized digital and automation strategies can solve the current challenges of reshoring, skills shortage, sustainability, innovation capability.

Find out about the latest developments in the topic of 5 axis and let us bring you up to date.

5-axis machining centers

This whitepaper focuses on the advantages of 5-axis machining centers compared to 3-axis machining centers.

Find out about the latest developments in the topic of 5 axis and let us bring you up to date.

Workpiece Bone Screw

This whitepaper focuses on applicationoriented manufacturing solutions with which bone screws can also be produced efficiently.

Find out about the latest developments in Bone Screw and let us bring you up to date.

Universal Gear Cutting

This whitepaper focuses on the process of gear cutting with multi-axis universal machines.

Find out about the latest developments in universal gear cutting and let us bring you up to date.

With automation fit for the future

This whitepaper on automation in manufacturing is intended to help you support investment decisions in the field of automation by providing the right information base. 

Find out about the latest developments in automation solutions and let us bring you up to date.