With help of integrated workflows the APP-bases control and operating system CELOS supports customers on their way to Industry 4.0.
With its APP-based control and operating system CELOS, DMG MORI has created a basis to offer long-term support to customers on their pathway to Industry 4.0 with the aid of integral workflows – both at the machine level as well as for upstream processes. CELOS is installed on all new DMG MORI high-tech machines and one of its features is the capability of digitally monitoring production. CELOS Digital Monitoring is made up of the apps MESSENGER, CONDITION ANALYZER and PERFORMANCE MONITOR, amongst others.
MESSENGER centrally visualises the current status of a machine park and can display machine-specific information, such as the operating status, the current NC program or the workpiece counter on mobile end devices. This reduces downtimes and increases productivity. Moreover, the information on machine runtimes, downtimes and faults can be used to calculate the cost effectiveness of orders. At the same time, the CONDITION ANALYZER uses sensor data to visualise and analyse the status of the machines on the basis of the components. This can, for example, support preventative maintenance. The PERFORMANCE MONITOR makes it possible to capture, analyse and visualise overall system efficiency while taking into account machine availability and component quality.
PRODUCTION PLANNING: Integrated digital planning of processes
The latest development by ISTOS GmbH demonstrates how DMG MORI supports the user also in integrated production planning. The decentralised DMG MORI profit centre has developed applications for integrated production planning. With modules for material management, workforce planning as well as detailed manufacturing planning and order tracing, PRODUCTION PLANNING enables situational planning to combat limited capacities and thus supports resource-saving and cost-optimised operation processes. PRODUCTION PLANNING is a part of the current tried-and-tested PLANNING SOLUTIONS, In the future, this will form the foundation for optimised production with features for planning, monitoring and feedback covering all manufacturers and applications.